Flame-Retardant, IP67-Rated, Thermally Stable. RIM molded for 30-50% cost savings vs aluminum die casting. MOQ 50 pcs.
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Flame-retardant, lightweight, and cost-effective at low-to-mid volumes
UL94 V-0 achievable with additives. Suitable for battery pack housings and inverter cases.
Density 1.03 g/cm³. Reduces vehicle weight, extends driving range.
Integrated gasket grooves, ultrasonic welding compatible. Water & dust tight.
30-50% cost savings vs aluminum die casting at 50-5,000 pcs volume.
HDT 95-110°C. Stable from −60 to 205°C. No thermal runaway contribution.
Conductive coatings or nickel-plated inserts available for EMC compliance.
Real PDCPD EV enclosures molded by HongFox
| Property | Value | Note |
|---|---|---|
| Material | PDCPD (flame-retardant grade) | UL94 V-0 optional |
| Density | 1.03 g/cm³ | vs 2.7 Al die cast |
| Tensile Strength | 51–60 MPa | GB/T 1040 |
| Flexural Modulus | 2.0–2.2 GPa | GB/T 9341 |
| HDT (1.8 MPa) | 95–110 °C | GB/T 1634 |
| Service Temp | −60 to 205 °C | stable |
| Water Absorption | <0.1% | 24h |
| Flame Rating | UL94 V-0 (with FR additve) | optional |
| IP Rating | IP67 achievable | with gasket |
| Mold Pressure | <1 MPa | Al or steel mold |
STEP/IGES input → DFM in 3 days. Aluminum (prototype) or steel (production) molds.
Gasket grooves, O-ring channels, ultrasonic welding flanges, threaded inserts.
Conductive EMI coating, flame-retardant paint, dielectric coating, powder coat.
MOQ: 50 pcs (aluminum) / 500 pcs (steel). First article 18–25 days. Batch 25–35 days FOB.
Structural enclosures for Li-ion battery modules. Flame-retardant, IP67, lightweight.
Dielectric, thermally stable housings for power electronics. EMI shielding available.
Outdoor-rated, UV-stable, corrosion-proof enclosures for EV charging infrastructure.
Yes. With flame-retardant additives, PDCPD achieves UL94 V-0 rating. Test reports available upon request.
At 50-5,000 pcs, PDCPD RIM is typically 30-50% cheaper than aluminum die casting due to lower tooling and per-part costs.
Yes. Integrated gasket grooves, O-ring channels, and ultrasonic welding flanges designed in during DFM phase.
~35 days including steel mold fabrication and first-article approval. Prototype via CNC available in 7 days.
Conductive silver/epoxy coatings, nickel-plated inserts, or copper-tape lined cavities — all available as post-processing.
No. PDCPD is a thermoset with high thermal stability (HDT 95-110°C). It does not melt or drip under battery thermal events.
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WhatsApp: +86 131 4181 1568 · Email: sales@hongfox.com
